Outdoor OPGW Cable

Outdoor OPGW Cable is an optical ground wire cable integrating power transmission grounding and fiber communication functions. It features loose tube fiber structure, aluminum-clad steel/aluminum alloy components, and PE/AT sheath options.
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Description

Outdoor OPGW Cable is an optical ground wire cable integrating power transmission grounding and fiber communication functions. It features loose tube fiber structure, aluminum-clad steel/aluminum alloy components, and PE/AT sheath options. Designed for self-supporting aerial installation in high-voltage transmission lines, it provides reliable data transmission and mechanical protection.

 

Key attributes

 

Brand Name

Guangdong Shengtang

Model Number

OPGW

Type

Fiber Optic Cable

Place of Origin

Guangdong, China

Number of Conductors

≥ 10

Struture

Unitube,Armored,loose tube

Installation

ALL Self supporting Aerial

Fiber core

12 core 24 core 48core 64 core

Testing standard

IEC

Brand Name

OEM

Product name

Optic Cable

Outer sheath

PE/AT

Port

GUANGZHOU

   

 

Technical Specifications

 

Fiber Count

Nominal Diameter (mm)

Nominal Weight (kg/km)

Max Fibers per Tube

No. of (Tubes+fillers)

Allowable Tensile Load (N)

Allowable Crush Resistance (N/100mm)

Short Term

Long Term

Short Term

Long Term

2-36

12.1

125

6

6

3000

1000

3000

1000

36-72

13.9

135

12

6

3000

1000

3000

1000

74-96

16

170

12

8

3000

1000

3000

1000

98-120

16.6

210

12

10

3000

1000

3000

1000

122- 144

18.2

245

12

12

3000

1000

3000

1000

144-216

18.3

250

12

18 (2 layers)

3000

1000

3000

1000

 

Key Features

 

  • Integrated Grounding & Communication design combines overhead grounding wire and optical fiber transmission in one cable, reducing installation complexity.
  • Loose Tube Fiber Structure protects fibers from environmental stress and ensures stable optical performance during long-term aerial operation.
  • High Tensile Strength construction with metal wire reinforcement supports installation on high-voltage transmission towers under mechanical loads.
  • Excellent Environmental Resistance with PE/AT outer sheath options provides protection against moisture, UV radiation, and outdoor weather conditions.
  • Multiple Fiber Capacity Options including 12, 24, 48, 64, and higher fiber counts meet different power communication network requirements.

 

Typical Applications

 

High-Voltage Transmission Lines - Used as grounding wire replacement while providing optical communication channels between substations.


Power Utility Networks - Supports smart grid communication, monitoring, and protection systems for electrical infrastructure.


Substation Communication Systems - Enables reliable data transmission between substations and control centers.


Renewable Energy Power Lines - Suitable for wind and solar power transmission projects requiring overhead fiber links.


Telecommunication Backbone Networks - Provides aerial fiber infrastructure along existing power transmission routes.


Railway and Industrial Power Systems - Supports communication and monitoring networks in large-scale electrical facilities.

 

OEM & Custom Manufacturing

 

Customization Options

 

Custom Item

Available Options

Fiber Count

12 Core, 24 Core, 48 Core, 64 Core, 72 Core, 96 Core, 144 Core, 216 Core

Fiber Type

G.652D, G.657A, Multimode Fiber (available upon request)

Cable Structure

Unitube, Loose Tube, Armored OPGW Structure

Jacket Material

PE, AT (Anti-Tracking) Sheath

Jacket Color

Black, or customized colors according to requirements

Cable Diameter

Approx. 12.1 mm – 18.3 mm depending on fiber count and structure

Fiber Arrangement

Single-layer or multi-layer tube configuration

Printing

Customized cable marking, logo printing, meter marking

Drum Length

Standard lengths or customized production lengths

Packaging

Wooden drums, fumigated wooden drums, customized export packaging

 

OEM Services

  • Custom OPGW cable design based on transmission line requirements
  • Fiber count and structure optimization
  • Customized cable marking and branding
 
  • Private label production
  • Customized packaging solutions
  • Technical document preparation
  • Sample production and approval support
 

Compliance & Industry Standards

ISO 9001:2015 - Quality management system for controlled manufacturing processes and consistent product quality.
ISO 14001:2015 - Environmental management system for responsible production practices.
IEC 60794 - International standard for optical fiber cable design, performance, and testing requirements.
ITU-T G.652D - Standard for single-mode optical fiber with low water peak performance.

 

ITU-T G.657 - Standard for bend-insensitive single-mode optical fiber.
RoHS - Restricts the use of hazardous substances in cable materials.
REACH - Ensures compliance with European chemical safety requirements.
CPR (Construction Products Regulation) - Applicable for flame performance classification where required.

 

Manufacturing & Quality Control

 

Manufacturing Process

Optical Fiber Inspection - Incoming fiber quality verification and attenuation testing.
Fiber Coloring - Fiber identification through precision coloring process.
Loose Tube Extrusion - Fiber placement into protective tubes with filling compound.
Central/Layer Stranding - Assembly of optical units with metal strength members.
Metal Wire Formation - Production of aluminum-clad steel and aluminum alloy wire layers.
Cable Assembly - Integration of optical unit and grounding conductor structure.
Outer Sheath Extrusion - Application of PE or AT protective sheath.
Cable Marking & Drum Packing - Printing, inspection, and export packaging.

 

Quality Assurance

  • Optical attenuation testing
  • Fiber continuity testing
  • OTDR testing
  • Tensile strength testing
  • Crush resistance testing
  • Bending performance testing
  • Sheath thickness measurement
  • Diameter and weight inspection
  • Temperature cycling test
  • Waterproof performance testing
  • Dimensional inspection
 

Packaging And Delivery

 

Selling Units Single item Single package size 10X10X10 cm
Single gross weight 0.150 kg    

 

Lead time

Quantity (meters) 1 - 5000 5001 - 20000 20001 - 2000000 > 2000000
Lead time (days) 6 10 30 To be negotiated

 

Customization options

Option Min. order: Customization fee

Customized logo As requested

1000 meters --

Customized packaging As requested

1000 meters --

Graphic customization As requested

1000 meters --

 

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FAQ

 

Q: Can OPGW cable replace traditional ground wires?

A: Yes. OPGW combines grounding and optical communication functions, allowing it to replace conventional overhead ground wires while adding fiber transmission capability.

Q: What is the minimum order quantity for customized OPGW cable?

A: Customized logo, packaging, and graphic requirements generally start from 1,000 meters. Standard production quantities can be negotiated.

Q: What is the lead time for bulk OPGW cable orders?

A: Typical production time is 6 days for 1–5,000 meters, 10 days for 5,001–20,000 meters, and around 30 days for larger orders, depending on specifications and production schedule.

Q: How should OPGW cable drums be stored before installation?

A: Cable drums should be stored indoors, protected from moisture, dust, and UV exposure. Drums should be placed horizontally rather than upright to avoid cable deformation.

Q: Can you provide OPGW cable samples before bulk orders?

A: Yes. Samples can be provided for specification verification, optical testing, and customer approval before mass production.

Q: What payment terms are accepted for export orders?

A: Common payment methods include T/T (30% advance payment and 70% before shipment). L/C, PayPal, Western Union, and D/P can be discussed based on order conditions.

Q: What shipping methods are available for OPGW cable?

A: Samples are usually shipped by DHL, FedEx, UPS, or TNT door-to-door service. Bulk orders can be shipped by air freight or sea freight through customer-designated or negotiated forwarders.

Q: What export documents can be provided?

A: Standard export documents include commercial invoice, packing list, certificate of origin, quality inspection report, and shipping documents. Additional documents can be prepared according to destination requirements.

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