Fiber Optic Composite Overhead Ground Wire

Fiber Optic Composite Overhead Ground Wire combines optical fiber units with a metallic overhead ground wire structure. It uses loose tube fiber design with PE/AT sheath options, providing reliable power line grounding and high-speed communication transmission for overhead transmission networks.
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Description

Fiber Optic Composite Overhead Ground Wire combines optical fiber units with a metallic overhead ground wire structure. It uses loose tube fiber design with PE/AT sheath options, providing reliable power line grounding and high-speed communication transmission for overhead transmission networks.

 

Key attributes

 

Brand Name

Guangdong Shengtang

Model Number

OPGW

Type

Fiber Optic Cable

Place of Origin

Guangdong, China

Number of Conductors

≥ 10

Struture

Unitube,Armored,loose tube

Installation

ALL Self supporting Aerial

Fiber core

12 core 24 core 48core 64 core

Testing standard

IEC

Brand Name

OEM

Product name

Optic Cable

Outer sheath

PE/AT

Port

GUANGZHOU

 

 

 

Technical Specifications

 

Fiber Count

Nominal Diameter (mm)

Nominal Weight (kg/km)

Max Fibers per Tube

No. of (Tubes+fillers)

Allowable Tensile Load (N)

Allowable Crush Resistance (N/100mm)

Short Term

Long Term

Short Term

Long Term

2-36

12.1

125

6

6

3000

1000

3000

1000

36-72

13.9

135

12

6

3000

1000

3000

1000

74-96

16

170

12

8

3000

1000

3000

1000

98-120

16.6

210

12

10

3000

1000

3000

1000

122- 144

18.2

245

12

12

3000

1000

3000

1000

144-216

18.3

250

12

18 (2 layers)

3000

1000

3000

1000

 

Key Features

 

  • Integrated Ground Wire & Optical Fiber Design combines lightning protection and data communication functions in one overhead cable structure.
  • Loose Tube Fiber Construction provides fiber protection against mechanical stress and environmental changes for long-term transmission stability.
  • High Tensile Strength Structure supports aerial installation on power transmission lines with reliable mechanical performance.
  • Multiple Fiber Count Options supports 12, 24, 48, 64 and higher fiber configurations for different network capacity requirements.
  • Excellent Environmental Resistance with PE/AT outer sheath options provides protection against moisture, UV exposure, and outdoor weather conditions.

 

Typical Applications

 

High Voltage Transmission Lines: Used as a replacement for traditional ground wires while providing optical communication channels for power utilities.


Power Grid Communication Networks: Supports SCADA, protection systems, and real-time monitoring data transmission.


Substation Communication Systems: Provides reliable optical links between substations and control centers.


Smart Grid Infrastructure: Enables high-speed communication required for modern grid automation and management.


Telecommunication Backbone Networks: Utilized by telecom operators for aerial fiber deployment along existing power corridors.


Railway and Industrial Power Systems: Suitable for communication and grounding requirements in large-scale electrical infrastructure.

 

OEM & Custom Manufacturing

 

Customization Options

Custom Item

Available Options

Fiber Count

12 / 24 / 36 / 48 / 64 / 72 / 96 / 120 / 144 / 216 cores or customized

Fiber Type

G.652D, G.657A1/A2, and other ITU-T compliant fiber types

Cable Structure

Unitube, loose tube, armored OPGW structures

Outer Sheath Material

PE, AT (anti-tracking) sheath

Jacket Color

Black standard, customized colors available

Cable Diameter

Approx. 12.1–18.3 mm depending on fiber capacity and structure

Fiber Unit Design

Single-layer or double-layer tube arrangement

Printing

Customized cable marking, logo printing, meter marking

Drum Length

Standard lengths or customer-specified drum lengths

Packaging

Wooden drums, export-standard packaging, customized labels

 

OEM Services

  • Custom cable design according to project requirements
  • Private label and OEM branding
  • Customized fiber count and mechanical specifications
 
  • Customized packaging and cable marking
  • Technical document preparation
  • Pre-shipment inspection support
  • Export order production management
 

Compliance & Industry Standards

ISO 9001:2015 Quality Management System
Ensures controlled manufacturing processes and consistent product quality.
ISO 14001:2015 Environmental Management System
Defines environmental control practices during production.
IEC 60794 Optical Fibre Cables Standard
Specifies mechanical, environmental, and performance requirements for optical fiber cables.
ITU-T G.652D Standard
Defines single-mode fiber performance with low water peak characteristics.

 

ITU-T G.657 Standard
Specifies bend-insensitive optical fiber performance for improved installation flexibility.
RoHS Compliance
Restricts hazardous substances in cable materials and components.
REACH Compliance
Ensures chemical safety requirements for materials supplied to international markets.
CPR (Construction Products Regulation)
Defines fire performance classification requirements where applicable.

 

Manufacturing & Quality Control

Manufacturing Process

Optical Fiber Incoming Inspection
Verification of fiber attenuation, geometry, and mechanical properties.
Loose Tube Production
Fiber placement with gel filling and protective tube extrusion.
Cable Core Assembly
Arrangement of optical units, fillers, and metallic components.
Metal Wire Stranding
Formation of aluminum-clad steel wire and aluminum alloy wire layers.
Outer Sheath Extrusion
Application of PE or AT protective sheath.
Cable Marking & Drum Packaging
Printing, length measurement, and export drum winding.

 

Quality Assurance

  • Optical attenuation testing
  • OTDR performance testing
  • Fiber continuity inspection
  • Tensile strength test
  • Crush resistance test
  • Bending performance test
  • Sheath thickness measurement
  • Diameter and weight verification
  • Temperature cycling test
  • Water penetration test
  • UV aging test
  • Final appearance inspection
 

Packaging And Delivery

 

Selling Units Single item Single package size 10X10X10 cm
Single gross weight 0.150 kg    

 

Lead Time

Quantity (meters) 1 - 5000 5001 - 20000 20001 - 2000000 > 2000000
Lead time (days) 6 10 30 To be negotiated

 

Customization options

Option Min. order: Customization fee

Customized logo As requested

1000 meters --

Customized packaging As requested

1000 meters --

Graphic customization As requested

1000 meters --

 

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FAQ

 

Q: What is the minimum order quantity (MOQ) for customized OPGW cable?

A: MOQ depends on customization requirements. Customized logo, packaging, and graphics are commonly available from around 1000 meters.

Q: What is the lead time for OPGW cable orders?

A: Typical production time is about 6 days for 1–5000 meters, 10 days for 5001–20000 meters, and around 30 days for larger orders, depending on specifications.

Q: Can you provide OPGW cable samples before bulk orders?

A: Yes. Samples can be provided for technical evaluation, fiber testing, and installation verification before mass production.

Q: How should OPGW cable drums be stored before installation?

A: Store cable drums indoors in a dry area away from moisture, dust, and UV exposure. Keep drums horizontal and avoid placing them upright on their ends.

Q: What payment terms are available for export orders?

A: Common payment methods include T/T (30% advance payment and 70% before shipment), L/C, PayPal, Western Union, and D/P depending on order conditions.

Q: What shipping methods are available for OPGW cable?

A: Samples are usually shipped by DHL, FedEx, UPS, or TNT. Bulk orders can be shipped by air freight or sea freight with FCL options.

Q: Can customers arrange third-party inspection before shipment?

A: Yes. Third-party inspection services can be arranged according to customer requirements before shipment, including factory inspection and product testing reports.

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